From alarm to physical root cause in seconds — not hours.
Operator asks: “Why won’t my machine start?”
AlarmIQ reads the PLC, traces the logic, and answers:
“Circuit Breaker 4 is open. All other interlocks are satisfied.”
A machine goes down. The HMI shows 14 alarms. Only one is the actual cause — the rest are noise. Sound familiar?
Average industrial systems produce 1,200+ alarm events per day. Operators learn to ignore most of them. The one that matters gets buried in the flood.
A technician opens the PLC program, traces rungs, cross-references I/O lists, checks wiring diagrams. What should take minutes takes an hour — while the line sits idle.
Your senior controls engineer knows exactly which relay feeds which interlock. When they retire, that knowledge disappears. New hires are left staring at ladder logic they don't understand.
Traditional SCADA and alarm management tools show you what is alarming. They don't tell you why. You still need a controls engineer to interpret the data.
AlarmIQ reads your PLC program, learns the logic, and connects to the controller in real time. When an alarm fires, it doesn't just show you a red light — it traces the entire chain from the alarm output back through every interlock, timer, and comparison instruction to the physical input that caused it.
Then it explains it in plain English. Or speaks it to you over a headset while your hands are on the machine.
When an alarm fires, AlarmIQ doesn't stop at the trigger. It follows the entire logic chain — through intermediate bits, timer delays, OR branches, and comparison instructions — all the way to the physical I/O point that caused it.
AlarmIQ isn't a chatbot with canned responses. It reads live tag values from your PLC, checks interlock states, and gives you answers based on what the equipment is actually doing right now.
When you're standing at the machine with tools in both hands, you can't type. AlarmIQ supports full voice interaction — ask questions, get spoken answers, and confirm equipment operations without touching a screen.
Start motors, change setpoints, and reset faults through the AI assistant. Every action goes through a safety pipeline: the system proposes, the operator confirms, and everything is logged.
AlarmIQ logs every alarm event with its root-cause data, condition snapshot, and related alarms. Over time, this builds a dataset that reveals which alarms are noise, which cascade together, and where your real problems are.
No manual tag mapping. No configuration spreadsheets. Connect to your controller and AlarmIQ automatically discovers every alarm, interlock, timer, and cross-reference. It builds the entire diagnostic model for you.
AlarmIQ is a different category of tool. Here's how it compares to what you've used before.
Real scenarios from production floors, commissioning sites, and maintenance shops.
Monday morning. The line won't start. HMI shows 8 active alarms. The operator asks AlarmIQ: “Why won't the machine start?”
AlarmIQ traces all 8 alarms, identifies that 7 are cascading from a single interlock, and reports: “Guard door switch on panel 3 is open. All other conditions are satisfied.”
Controls engineer is on-site commissioning a new packaging line. The PLC program is freshly written. Instead of manually tracing each alarm rung to verify wiring, they connect AlarmIQ and let it map everything automatically.
“Show me all active faults.” — AlarmIQ lists each alarm with the physical sensor that's causing it. The engineer walks down the line, fixing wiring issues in real time with AlarmIQ as a live assistant.
The air pressure fault alarm has been firing repeatedly for weeks. Operators acknowledge it and move on. Plant manager asks: “Why do we keep getting this alarm?”
AlarmIQ's analytics show the alarm fires every 47 minutes, lasts 3–4 minutes, and always coincides with the compressor cycling off. The root cause: the pressure switch threshold is set 2 PSI above the compressor's low-cycle pressure.
AlarmIQ pays for itself the first time it saves you from a 30-minute troubleshooting session.
AlarmIQ connects to the controllers you already have installed. No special hardware or gateway required.
Real screenshots from a live installation connected to an Allen-Bradley ControlLogix. Click any image to enlarge.
Alarm timeline, active/cleared counts, average resolution time, and recent events with root-cause tags.
Real-time permissive evaluation with color-coded pass/fail. 2,500+ tags polled, every interlock scored live.
Full alarm history with state transitions. Audit trail logs every PLC write with before/after values and verification.
Change setpoints via natural language. 10% safety limit enforced, operator confirmation required, write-back verified from PLC.
One avoided downtime event pays for months of AlarmIQ.
30-day free trial. No credit card required. Cancel anytime.
Visibility & insight into every alarm
per controller · $499/yr
AI + voice + control + audit
per controller · $799/yr
Multi-controller & advanced insights
$1,299/yr
Unlimited — no cloud dependency
$7,999/yr
The math is simple: If your line costs $500/hour when it's down, and AlarmIQ saves you 30 minutes on a single event, it's paid for itself. Most plants see that return in the first week.
30-day free trial. Fill out the form below and we'll email you the download link. No credit card required.
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No. AlarmIQ connects to your controller over the network (read-only for monitoring) and reads your existing program to understand the logic. Your PLC program stays exactly as it is.
All tiers include cloud-based AI (Claude). Monitor gets 500 msgs/mo, Operate 1,500, Professional 3,000, Enterprise 10,000. The Enterprise tier also includes offline AI that runs entirely on your local network. Root-cause tracing works offline on all tiers.
Yes. Every write goes through a multi-layer safety pipeline: operator confirmation, 10% setpoint guards, safety tag blacklist, controller mode check, and write-then-verify read-back. Safety-critical tags are permanently blocked. Every operation is logged with a full audit trail.
Allen-Bradley ControlLogix and CompactLogix, Siemens S7-1200 and S7-1500, Beckhoff, B&R, and other modern controllers. If your PLC has a network connection, AlarmIQ can connect to it. Contact us to confirm compatibility with your specific equipment.
Yes — this is one of the most valuable use cases. Upload your program, connect to the PLC, and AlarmIQ becomes a live commissioning assistant. It shows every interlock state in real time, helps you verify wiring, and identifies issues as you bring the system online.
Nothing. The 30-day trial includes alarm monitoring and root-cause analysis. No credit card required. Download, install, and try it on your equipment today.