Manufacturing Insights

Practical articles on OEE, industrial IoT, and manufacturing best practices — written by the engineers who build PulseMQ.

Ignition

Ignition MES Integration: Connecting Perspective to a Central MES

Three ways to connect Ignition to an MES, and the four things a working connection must get right.

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Ignition

Downtime Reason Codes at the Ignition HMI

Why the HMI is the place to code every stop, and what a good downtime prompt does.

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Pharma & GMP

Batch Release by Exception: What a Pharma MES Should Block Before QA Signs

The seven conditions an electronic batch record should block before QA accepts a batch, why every reason is listed at once, and where Annex 16 fits.

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Pharma & GMP

21 CFR Part 11 §11.70: Linking an Electronic Signature to the Whole Batch Record

Signature manifestation, signature/record linking, and why a release signature should bind a fingerprint of the full record, scan evidence included.

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Pharma & GMP

The 0.2 kg Your Batch Record Never Saw: Edge Deadband and Dose Accuracy

A 2.5 kg dose recorded as 2.3 kg: how an edge deadband hid the last change, how the release gate caught it, and what to check on your own quantity tags.

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Pharma & GMP

GMP Line Clearance and Equipment Status: Tying Clearance to the Batch Number

Why a clearance should name one batch number, who performs and who verifies it, and the equipment status to check before a batch starts.

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AS9100

Roll-Level Traceability for Composite and Prepreg Lines (AS9100D 8.5.2)

What a roll record should hold, from recipe revision and critical parameters to every material lot including the liners, and how splices and turret letoffs change the answer.

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AS9100

Who Can Release a Nonconforming Roll? Electronic Signatures and Separation of Duties

Signed release, reasons, a blockers list with no override, the preparer who can never approve, and why a rejected roll must stay rejected (AS9100D 8.6, 8.7).

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AS9100

First Article Inspection (AS9102) and Calibration (7.1.5) Connected to the Line

FAI forms with computed pass/fail and second-person approval, and an instrument register that keeps uncalibrated gauges out of your results.

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Quality

What Is a Golden Run? Comparing Process Data Against Your Best Output

How to pick a golden run, compare later runs against it, and read the result honestly when your process data is observational rather than experimental.

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OEE

How to Calculate OEE: Complete Guide for Manufacturers

The OEE formula broken down step by step — Availability, Performance, Quality — with a real plastics extrusion example and common calculation mistakes.

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Protocols

MQTT vs OPC-UA for Manufacturing: Which Protocol Wins?

Side-by-side comparison of bandwidth, latency, cloud readiness, scalability, and real-world use cases for both industrial protocols.

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Sparkplug B

What is Sparkplug B? MQTT for Industrial IoT Explained

Topic namespaces, birth/death certificates, protobuf payloads, and the unified namespace concept — everything you need to know about Sparkplug B.

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More Articles Coming Soon

We're writing new content every week on downtime reduction, ISA standards, predictive maintenance, and manufacturing analytics.

Coming Soon

The 5 Hidden Losses Killing Production Margins

Coming Soon

Why Most Plants Miscalculate OEE

Coming Soon

The Real Cost of Downtime

Coming Soon

Why MES Systems Fail

Ready to See What Your Plant Is Actually Losing?